Spesifikasi Truk Tambang 793D dari CAT
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Berikut ulasan tentang Spesifikasi Truk Tambang 793D dari Catterpillar
FITUR
Power Train- Engine
Engine Cat 3516B Kapasitas Tinggi dibuat untuk menghasilkan daya, keandalan, dan efisiensi guna mencapai kinerja yang unggul pada aplikasi terberat.
Engine
Engine diesel Cat 3516B Kapasitas Tinggi EUI yang dilengkapi empat turbocharger dan aftercooler menghasilkan tenaga 5 % lebih besar dengan kemampuan manajemen daya untuk kinerja pengangkutan dalam aplikasi pertambangan yang paling menantang.
Desain
Engine 3516B merupakan desain 16-silinder, empat langkah, yang menggunakan langkah daya efektif panjang untuk menghasilkan pembakaran bahan bakar yang lebih sempurna dan efisiensi yang optimal.
Memenuhi Persyaratan EPA
Engine Kapasitas Tinggi Cat 3516B memenuhi standar emisi Tier I Badan Perlindungan Lingkungan (EPA, Environmental Protection Agency) AS.
Kompensasi Ketinggian
Dirancang untuk menghasilkan efisiensi pengoperasian maksimum pada ketinggian di bawah 2750 m (9000 ft).
Pengaturan di Dataran Tinggi (HAA, High Altitude Arrangement)
Engine langkah pendek dengan empat aftercooler dan turbocharger seri Cat 3516B menyediakan daya penuh tanpa penurunan daya di ketinggian lebih dari 2750 m (9000 ft).
Kenaikan Torsi yang Tinggi
Kenaikan torsi bersih sebesar 23 % memberikan gaya tarikan yang tiada banding selama proses akselerasi, pada tanjakan curam, dan pada kondisi permukaan tanah yang buruk. Kenaikan torsi menyesuaikan titik pemindahan gigi transmisi secara efektif guna menghasilkan efisiensi maksimum dan waktu siklus yang cepat.
Umur Lebih Panjang
Kapasitas yang tinggi, kisaran rpm yang rendah, dan peringkat horsepower yang konservatif membuat lebih banyak waktu di jalan angkut dan lebih sedikit waktu yang dihabiskan di bengkel.
Desain Piston Satu Bagian
Piston baja tempa satu bagian baru dengan skirt baja tempa terintegrasi lebih kokoh untuk bertahan dalam panas dan tekanan engine tinggi dan meningkatkan efisiensi pembakaran, menyempurnakan efisiensi bahan bakar, serta menurunkan emisi. Ring atas baja antikarat anti-korosi mengurangi keausan pada ring, alur, dan lapisan untuk keandalan yang lebih tinggi dan masa pakai lebih lama.
Injeksi Unit Elektronik (EUI, Electronic Unit Injection)
Sistem bahan bakar injeksi unit yang dikendalikan secara elektronik mendeteksi kondisi pengoperasian dan mengatur penyaluran bahan bakar untuk menghasilkan efisiensi bahan bakar optimal. Sistem bahan bakar tekanan tinggi yang telah teruji menghasilkan peningkatan waktu respons dan pembakaran bahan bakar yang lebih efisien dengan tingkat emisi rendah dan asap yang lebih sedikit.
Modul Kontrol Elektronik (ECM, Electronic Control Module)
ECM memanfaatkan perangkat lunak manajemen engine yang canggih untuk memonitor, mengendalikan, dan melindungi engine melalui sensor elektronik diagnosis mandiri. Sistem terkomputerisasi mendeteksi kondisi pengoperasian dan kebutuhan tenaga serta menyesuaikan engine untuk menghasilkan kinerja puncak dan pengoperasian paling efisien di setiap waktu.
Sirkuit Aftercooler Terpisah
Memungkinkan sirkuit aftercooler bekerja dengan temperatur lebih dingin dibandingkan temperatur mantel air untuk mendapatkan udara masuk yang lebih mampat dan efisiensi pembakaran yang lebih besar.
Sistem Pendinginan
Sistem pendinginan modular baru kerapatan tinggi dengan kipas yang lebih besar memiliki penggerak hidraulik untuk pendinginan yang lebih efisien dengan konsumsi bahan bakar dan tingkat kebisingan yang lebih rendah.
Sistem Penggantian Oli (ORS, Oil Renewal System)
Sistem penggantian oli opsional memperpanjang interval penggantian oli engine dari 500 jam menjadi 4000 jam atau lebih untuk meningkatkan kesiapan alat berat dan mengurangi biaya.
Perlindungan Engine
Sistem terkomputerisasi melindungi engine secara elektronik selama proses start dingin, pengoperasian pada dataran tinggi, penyumbatan filter udara, dan temperatur gas buang yang tinggi.
• Sistem Masuk dan Buang
• Blok Silinder
• Crankshaft dan Bearing
• Lapisan
• Turbocharger
• Mengurangi Getaran
• Tangki Bahan Bakar
• Power Train - Merchandising Arrangement
• Lima konfigurasi adalah kinerja yang disesuaikan untuk memenuhi aplikasi dan kondisi tertentu.
Merchandising Arrangement
Seri 793D tersedia dalam empat konfigurasi ketinggian normal yang berbeda dan sebuah pengaturan di dataran tinggi. Semua konfigurasi akan meningkatkan kecepatan pada tanjakan dan mencakup komponen utama yang kinerjanya disesuaikan dengan aplikasi pengangkutan dan kondisi lokasi.
Rancangan Standar
Rancangan standar didesain untuk kinerja keseluruhan yang luar biasa. Tiga faktor digabungkan untuk menghasilkan daya lebih besar hingga 9 % pada roda dibandingkan dengan 793C, yang meliputi: horsepower engine yang lebih besar 5 %; sistem hidraulik common rail untuk efisiensi power train yang lebih besar; dan kipas permintaan yang digerakkan secara hidraulik untuk mengurangi beban parasitik dengan dioperasikan hanya saat dibutuhkan. Lebih banyak daya pada roda akan mengurangi waktu siklus dan mengurangi biaya per ton.
Grup Roda Pemakaian Lama
Dikembangkan untuk aplikasi pengangkutan di tanjakan, pengaturan ini dirancang untuk memperpanjang masa pakai roda dan kinerja pengangkutan dalam waktu lama dan menanjak. Grup roda pemakaian lama dibuat dengan komponen yang lebih besar dan lebih tahan lama, termasuk spindel yang lebih besar, jarak bearing roda yang lebih lebar, permukaan pengereman yang lebih besar, dan material cakram gesek pemakaian lama untuk memperpanjang masa pakai rem dan memperpanjang interval di antara overhaul.
Kecepatan Puncak Ekstra
Dikembangkan untuk aplikasi pengangkutan yang lama di jalan datar, konfigurasi ini meningkatkan kecepatan maksimum sebesar 10 % hingga 60 km/j (37 mpj) melalui grup roda-gigi transfer input baru. Rancangan ini juga mencakup Grup Roda Pemakaian Lama.
Perlambatan Ekstra
Dikembangkan untuk aplikasi bermuatan di jalan menurun, konfigurasi ini biasanya menyediakan gigi ekstra berkemampuan perlambatan 35 % lebih cepat pada jalan yang menurun. Perlambatan ekstra didapatkan dengan menambahkan lebih banyak grup roda kokoh, rem yang lebih besar, material gesek pemakaian lama, dan kapasitas pendingin tambahan.
Pengaturan Ketinggian Tinggi (HAA, High Altitude Arrangement)
Dikembangkan untuk aplikasi di ketinggian, engine langkah pendek 3516B memiliki peningkatan manajemen daya pada dataran tinggi - dari 2750 hingga 1600 m (9000 hingga 12.000 ft). Rancangan ini juga mencakup Perlambatan Ekstra.
Power Train - Transmisi
Power train mekanis Cat menghasilkan tenaga lebih besar ke permukaan tanah untuk mencapai produktivitas yang lebih besar dan biaya pengoperasian yang lebih rendah.
Power Train Mekanis
Power train penggerak mekanis dan transmisi power shift dari Cat menghadirkan efisiensi pengoperasian serta pengendalian yang tiada tanding pada tanjakan yang curam, pada kondisi permukaan tanah yang buruk, dan pada jalan angkut yang memiliki resistan gelinding yang tinggi.
1) Transmisi
Transmisi power enam tujuh kecepatan Cat telah disesuaikan dengan engine diesel 3516B HD injeksi langsung guna menghasilkan daya yang konstan pada berbagai kecepatan operasi.
• Desain yang Kokoh
Dirancang untuk horsepower yang lebih tinggi pada 3516B HD, transmisi planetary power shift yang telah teruji ini dibuat dengan kuat untuk pemakaian yang lama antar-overhaul.
• Masa Pakai Lama
Tangki dan sirkuit oli yang dibuat khusus menyediakan oli yang lebih dingin dan lebih bersih guna menghasilkan kinerja maksimum dan umur komponen yang lebih panjang.
• Kontrol Chassis Transmisi (TCC, Transmission Chassis Control)
TCC menggunakan data rpm engine yang ditransfer secara elektronik untuk melakukan pemindahan gigi pada titik-titik yang telah disetel guna menghasilkan kinerja, efisiensi, dan umur kopling yang optimal.
2) Konverter Torsi Pengunci
Memadukan rimpull maksimum dan pemindahan penggerak konverter torsi secara mulus dengan efisiensi dan kinerja dari penggerak langsung. Konverter torsi pengunci diaktifkan pada kurang lebih 8 km/j (5 mpj), yang menghasilkan lebih banyak tenaga untuk roda.
• Kopling Pengunci
Dilepaskan dan diaktifkan kembali dengan cepat untuk mengurangi beban torsi power train guna menghasilkan pemindahan gigi yang lebih mulus, masa pakai lama, dan pengendaraan yang lebih nyaman.
• Pemindahan Gigi yang Mulus
Modulasi masing-masing kopling memuluskan pengaktifan kopling guna mengoptimalkan kinerja dan memperpanjang masa pakai kopling.
3) Final Drive
Final drive Cat bekerja sebagai sebuah sistem bersama transmisi planetary power shift guna menghasilkan tenaga maksimum ke permukaan tanah. Dibuat untuk mengatasi gaya dari torsi tinggi dan beban benturan, final drive reduksi ganda menyediakan penggandaan torsi yang tinggi untuk mengurangi tegangan drive train.
• Filtrasi Gandar Belakang
Sistem filtrasi baru menyediakan pendingin dan oli yang lebih bersih sehingga umur komponen lebih lama.
• Sistem Kemudi
Sistem kontrol kemudi hidraulik dirancang untuk pengendalian yang lebih akurat dan mulus. Sebuah sirkuit terpisah mencegah kontaminasi silang untuk menghasilkan umur yang panjang.
• Kemudi Tambahan
Sistem kemudi tambahan menggunakan akumulator tekanan dan memungkinkan hingga tiga kali putaran 90 derajat bila terjadi kerusakan engine.
• Roda dan Pelek
Roda cor belakang dan pelek Cat yang dipasang di tengah, dipasang dengan menggunakan stud dan mur untuk meminimalkan perawatan dan memaksimalkan ketahanan.
Integrasi Engine/Power Train
Secara elektronik menggabungkan komponen-komponen power train yang kritis untuk bekerja secara lebih cerdas dan mengoptimalkan kinerja truk secara keseluruhan.
• Cat Data Link
Menyatukan sistem komputer alat berat secara elektronik guna mengoptimalkan kinerja power train secara keseluruhan, meningkatkan keandalan dan umur komponen, serta mengurangi biaya pengoperasian.
• Electronic Technician (Cat ET)
Peralatan servis Cat ET memudahkan teknisi servis dalam mengakses data diagnostik yang tersimpan melalui Cat Data Link guna menyederhanakan diagnosis permasalahan dan meningkatkan kesiapan alat berat.
• Kontrol Pengereman Terpadu (IBC, Integrated Braking Control)
IBC mengintegrasikan Kontrol Retarder Otomatis Hidraulik dan Kontrol Traksi ke dalam satu sistem untuk menghasilkan kinerja dan efisiensi optimal.
• Sistem Manajemen Daya Hidraulik
Sistem ini, juga dikenal sebagai hidraulik common rail, mengurangi kerugian parasitik (tidak digunakan, dibuang) pada komponen sistem manajemen daya dan sistem penggerak kipas hidraulik. Sistem ini dioperasikan oleh dua pompa piston berkapasitas variabel baru. Pompa-pompa ini terutama disediakan untuk fungsi pengemudian dan pendinginan, dan bersifat terpisah dari rem dan sirkuit hoist. Satu pompa diperuntukkan bagi sistem penggerak kipas permintaan hidraulik yang baru. Pompa lainnya mengumpan katup prioritas baru dan memberikan tekanan dan aliran hidraulik untuk mengumpan kemudi, pendingin rem, filtrasi gandar belakang (RAX, rear axle), dan sistem pendingin RAX opsional. Sistem berlanjut untuk memungkinkan prioritas bagi sistem kemudi sementara menggunakan skema manajemen daya yang telah ditingkatkan untuk fungsi pendinginan rem dan RAX. Dengan mengurangi kerugian, sistem ini mampu memberikan lebih banyak horsepower ke permukaan tanah.
Sistem Rem Caterpillar
Pengereman yang andal dengan kontrol yang sangat baik menumbuhkan rasa percaya diri operator untuk berkonsentrasi pada produktivitas.
• Sistem Pengereman Terpadu
Sistem pengereman berpendingin oli Cat menghasilkan kinerja dan pengendalian yang andal di kondisi jalan angkut yang paling ekstrem. Sistem terpadu ini mengombinasikan fungsi rem servis, sekunder, parkir, serta perlambatan dalam sebuah sistem yang sama dan kokoh guna menghasilkan efisiensi pengereman yang optimal.
• Cat Data Link
Semua modul kontrol berkomunikasi melalui Cat Data Link dan bekerja bersama sebagai sebuah sistem terpadu untuk memaksimalkan efisiensi produksi dan memperpanjang umur komponen.
• Rem Multi Cakram Berpendingin Oli
Rem servis multi cakram empat roda Caterpillar berpendingin oli tekanan paksa, secara kontinu didinginkan oleh heat exchanger air ke oli untuk menghasilkan kinerja pengereman dan perlambatan yang sangat baik tanpa pelemahan.
• Rem Cakram Pemakaian Lama
Material gesek pemakaian lama opsional menggandakan umur keausan rem standar serta dua kali lipat lebih tahan terhadap pembentukan lapisan glazing sehingga menghasilkan daya cengkeram yang lebih konsisten dan lebih senyap.
• Desain Rem
Rem cakram berpendingin oli Cat dirancang dengan cakram dan pelat yang besar guna menghasilkan pengoperasian dan kinerja yang andal dan bebas penyetelan. Rem tertutup sepenuhnya dan diberi seal guna mencegah kontaminasi dan mengurangi perawatan.
• Masa Pakai Lama
Lapisan oli mencegah persinggungan langsung antar-cakram. Desain ini meredam gaya pengereman dengan memotong molekul oli dan menyalurkan panas keluar guna memperpanjang masa pakai rem.
Piston
Desain piston dua bagian Caterpillar menggabungkan rem servis, sekunder, rem parkir, dan fungsi perlambatan pada sistem yang sama. Piston primer secara hidraulik menggerakkan fungsi rem servis dan perlambatan. Piston sekunder diaktifkan oleh pegas dan ditahan dalam posisi terlepas oleh tekanan hidraulik. Apabila tekanan sistem hidraulik turun hingga kurang dari tingkat yang ditentukan, piston sekunder yang diaktifkan pegas secara otomatis akan mengaktifkan rem.
• Rem Parkir
Rem parkir berpendingin oli yang diaktifkan pegas dan dilepaskan secara hidraulik dipasang pada keempat roda untuk menghasilkan peningkatan daya cengkeram rem parkir hingga 15 persen pada bidang miring.
Kontrol Retarder Otomatis Hidraulik (HARC, Hydraulic Automatic Retarder Control)
Sistem kontrol retarder otomatis yang diaktifkan secara hidraulik mengendalikan perlambatan di kemiringan secara elektronik guna mempertahankan rpm engine serta pendinginan oli yang optimal. Pengereman tambahan dapat diterapkan melalui retarder manual atau pedal rem. HARC dinonaktifkan ketika operator mengaktifkan rem atau kontrol akselerator.
• Keunggulan Produksi HARC
Kecepatan Lebih Tinggi
HARC memungkinkan operator mempertahankan kecepatan engine optimal guna mempercepat pengangkutan di jalan yang menurun serta produktivitas yang lebih besar.
• Kendali yang Unggul
Modulasi rem otomatis menawarkan pengendaraan yang lebih mulus dan pengendalian yang lebih baik pada kondisi yang licin, sehingga memungkinkan operator memusatkan perhatian pada pengemudian.
• Kemudahan Pengoperasian
HARC meningkatkan kemudahan pengoperasian, menghasilkan rasa percaya diri operator yang lebih besar, dan mengurangi kelelahan.
• Perlindungan Kecepatan Engine Berlebih
Mengaktifkan HARC secara otomatis ketika kecepatan engine melebihi tingkatan yang telah ditetapkan pabrik, terlepas dari input operator, guna menghindari kerusakan akibat kecepatan engine berlebih.
• Perlambatan Empat Sudut
Perlambatan empat sudut dengan pembagian tenaga pengereman 60/40 persen (belakang/depan) akan menghasilkan kendali yang unggul dalam kondisi licin. Torsi rem yang seimbang dari depan ke belakang memfasilitasi kinerja pengereman luar biasa dan meminimalkan penguncian roda, khususnya selama perlambatan.
• Sistem Kontrol Traksi (TCS, Traction Control System)
Memonitor dan mengendalikan secara otomatis selip pada roda belakang untuk menghasilkan traksi yang lebih besar dan peningkatan kinerja truk pada kondisi permukaan tanah yang buruk. Jika selip melebihi batas yang ditetapkan, rem cakram berpendingin oli akan diaktifkan untuk memperlambat roda yang berputar. Torsi kemudian dipindahkan secara otomatis ke roda guna menghasilkan traksi yang lebih baik.
• Kerja Diferensial
Kerja diferensial normal menyediakan kemampuan manuver yang unggul dan kendali dalam kondisi yang licin.
• Kontrol Pengereman Terpadu (IBC, Integrated Braking Control)
Menggabungkan Kontrol Retarder Otomatis Hidraulik (HARC, Hydraulic Automatic Retarder Control) dan Sistem Kontrol Traksi (TCS, Traction Control System) ke dalam satu sistem kontrol rem yang terintegrasi untuk efisiensi, kinerja, dan keandalan yang optimal.
• Efisiensi Bahan Bakar
Engine menghasilkan perlambatan tambahan dengan bekerja melawan kompresi pada pengangkutan di jalan menurun. Selama melakukan perlambatan, ECM engine tidak menginjeksikan bahan bakar ke dalam silinder untuk mencapai penghematan bahan bakar yang luar biasa.
Struktur
Struktur Cat yang kokoh merupakan tulang punggung ketahanan truk tambang 793D.
• Desain Berpenampang Kotak
Rangka 793D menggunakan desain berpenampang kotak, menggunakan dua penempaan dan 24 baca cetak di area bertekanan tinggi dengan penetrasi dalam serta pengelasan keliling kontinu guna mencegah kerusakan akibat beban puntir tanpa perlu menambahkan bobot tambahan.
• Kabin ROPS Empat Tiang Integral
Dipasang dengan peredaman karet ke rangka utama untuk mengurangi getaran dan kebisingan, ROPS integral dirancang sebagai ekstensi dari rangka truk. Struktur ROPS/FOPS menyediakan "perlindungan lima sisi" bagi operator.
• Sistem Suspensi
Dirancang untuk mengatasi dampak yang berasal dari jalan angkut dan proses pemuatan guna memperpanjang masa pakai rangka dan pengendaraan yang lebih nyaman.
Sistem Monitoring
Data kesehatan dan muatan alat berat yang penting menjaga 793D tetap berkinerja pada tingkat produksi puncak.
• Sistem Monitoring VIMS™
Sistem monitoring alat berat cerdas rancangan Caterpillar menyediakan data kesehatan alat berat dan data muatan yang penting pada waktu nyata untuk mempertahankan kinerja 793D pada tingkat produksi teratas.
• Monitoring Sistem Terpadu
Sensor yang terletak di seluruh sistem alat berat memungkinkan sistem VIMS untuk bertukar dan memonitor informasi secara cepat dari semua sistem alat berat agar operasi berkinerja tinggi berjalan secara efisien.
• Pengujian Diagnostik Lanjutan
Sistem VIMS menyederhanakan pemecahan masalah, mengurangi waktu henti, dan mengurangi biaya pengoperasian dengan mengidentifikasi kondisi abnormal sebelum menyebabkan kerusakan parah.
• Akses Data
Informasi monitoring dan diagnostik disimpan di alat berat sampai informasi tersebut diunduh untuk dianalisis. Data bisa diakses melalui pusat pesan, dikirimkan melalui radio opsional atau diunduh ke komputer untuk dianalisis secara terperinci.
• Manajemen Alat Berat
Teknisi servis atau personel tambang dapat mengunduh data dan membuat laporan untuk manajemen alat berat yang lebih baik. Data dapat digunakan untuk tujuan meningkatkan efektivitas program perawatan terjadwal, memaksimalkan umur komponen, meningkatkan ketersediaan alat berat, dan menurunkan biaya pengoperasian.
• Modul Speedometer/Takometer
Memonitor tiga sistem: kecepatan engine, kecepatan gerak, dan indikator gigi.
• Panel Pengukur
Panel pengukur yang mudah dilihat menjaga tampilan yang konstan terhadap fungsi-fungsi alat berat yang vital, antara lain:
1. temperatur cairan pendingin engin
2. temperatur oli re
3. tekanan sistem udar
4. ketinggian bahan bakar
• Keypad
Memberi operator atau teknisi servis akses informasi alat berat saat ini secara langsung, nilai yang ada di pengukur, dan data yang tersimpan melalui tampilan pusat pesan.
• Pusat Pesan
Menampilkan pesan yang diminta oleh operator dan memberi tahu operator tentang adanya kondisi alat berat yang abnormal.
• Sistem Peringatan
Sistem peringatan tiga kategori memperingatkan operator tentang kondisi alat berat yang abnormal.
• Manajemen Produksi
Manajemen Produksi berfungsi meningkatkan efektivitas truk/alat pemuatan, meningkatkan produktivitas armada, dan membantu memperpanjang umur komponen rangka truk, ban, pelek, dan power train, sekaligus menurunkan biaya pengoperasian dan perawatan.
• VIMS PC
VIMS-PC, program perangkat lunak pelaporan di luar alat berat, memungkinkan personel servis mengunduh catatan lengkap mengenai data kesehatan alat berat dan data produktivitas ke komputer laptop untuk didiagnosis dan dianalisis. Perangkat lunak yang mudah digunakan memungkinkan teknisi servis dan personel tambang untuk membuat laporan kesehatan dan muatan untuk manajemen alat berat yang lebih efektif.
• VIMS Supervisor
Perangkat lunak opsional memungkinkan personel tambang dengan mudah mengelola dan menafsirkan data VIMS untuk manajemen armada dan produktivitas yang optimal.
Sistem Bak Truk
Dirancang dan dibangun oleh Cat untuk menghadirkan kinerja yang unggul dan keandalan dalam aplikasi tambang yang paling berat.
• Bak Truk Cat
Caterpillar menawarkan tiga tipe bak khusus dan opsi bak untuk membantu pelanggan mendapatkan solusi pengangkutan dengan biaya per ton paling rendah.
1. Miring Gand
2. Lantai Rat
3. Desain Khusus Tambang (MSD, Mine Specific Design II)
• Pemilihan Bak
Pemilihan bak yang tepat tergantung pada material dan kondisi jalan angkut. Semakin sesuai bak dengan aplikasi, semakin tinggi efisiensinya. Dealer Cat dapat membantu memilih sistem bak yang tepat untuk aplikasi spesifik di lokasi kerja Anda.
• Integrasi Bak/Chassis
Bak truk Caterpillar dirancang dan disesuaikan dengan sistem chassis terpadu untuk menghasilkan keandalan struktur optimal, ketahanan, dan umur yang panjang.
- Kontrol Hoist Elektronik
Membuat operator dapat mengontrol beban dengan lebih baik sewaktu membuang muatan, termasuk kontrol beban yang melebihi batas tengah dan kontrol modulasi di sepanjang rentang pengoperasian. Fitur penghentian bak otomatis mengurangi benturan pada rangka, silinder hoist, dan operator.
• Waktu Siklus Hoist yang Cepat
Silinder hoist dua tingkat menyediakan waktu siklus buang yang cepat sebesar 20,25 detik untuk naik dan 17,5 detik untuk turun.
• Lapisan Bak
Tersedia berbagai opsi lapisan untuk menghemat berat dan memperpanjang umur sistem bak. Permukaan aus dan lapisan telah disiapkan agar dapat menangani beban benturan yang berat serta menahan abrasi. Pelat aus menghasilkan umur yang panjang di area keausan tinggi. Paket pelat lapisan modular:
1. Pelat mulu
2. Rock bo
3. Kisi zippe
4. Sistem Pelat Keausan yang Terpasang Secara Mekanis (MAWPS, Mechanically Attached Wear Plate System)
• Opsi Bak Khusus
Tersedia ekstensi ekor, sideboard, tuas ungkit, rock box, dan rock shedder untuk mempertahankan muatan tetapan, mengurangi tumpahan, dan meningkatkan efisiensi pengangkutan.
Sideboard dirancang untuk memaksimalkan atau mempertahankan bobot kotor alat berat
Ekstensi ekor digunakan untuk membantu menjaga bagian timbunan belakang dan membatasi tumpahan muatan pada jalan angkut, sehingga memperpanjang masa pakai ban.
• Strategi Target Muatan
Caterpillar Dealer bisa membantu Anda mengelola target muatan untuk memaksimalkan pemanfaatan peralatan, memastikan keamanan operasi, meningkatkan produktivitas, dan mengurangi biaya per ton.
Kekurangan beban meningkatkan biaya akibat muatan yang sedikit, tidak memanfaatkan peralatan secara maksimal, dan meningkatkan biaya per ton
Beban berlebih atau melebihi bobot kotor maksimum alat berat menyebabkan keausan berlebih pada komponen alat berat, seperti rem, ban, dan drivetrain, mengurangi umur komponen, dan meningkatkan biaya perawatan dan perbaikan.
• Desain Bak
Bak Truk Cat dirancang untuk menghasilkan kekuatan, kapasitas, dan ketahanan optimal. Permukaan aus telah disiapkan guna menangani benturan yang paling berat sekalipun serta abrasi pada pengangkutan yang lama tanpa mengurangi kapasitas angkut.
Ikatan palang Bersisi Lima di sambungan dinding samping dan lantai menambahkan kekakuan maupun kekuatan
Rusuk yang lebar di lantai bak menyediakan peningkatan ketahanan dan topangan terhadap benturan
Stringer dengan panjang penuh menciptakan kekuatan dan kekokohan di seluruh alas
Palang Berpenampang Kotak menghasilkan ketahanan yang lebih tinggi pada lantai, dinding samping, rel atas, sudut, dan daerah kanopi kabin.
1) Bak Miring Ganda
Desain bak miring ganda dengan lantai berbentuk "V" menghasilkan kemampuan retensi beban yang unggul, mempertahankan pusat gravitasi yang rendah, mengurangi beban kejut, dan mempertahankan distribusi beban yang optimal pada tanjakan yang curam dan pada kondisi jalan angkut yang sulit.
- Rel atas baja roll yang diperkuat meningkatkan kekuatan bak dan melindungi bak terhadap kerusakan yang disebabkan oleh alat pemuat atau material jatu
- Bentuk "V" 8 derajat mengurangi beban kejut dan menengahkan beban
- Kemiringan bak 7,5 derajat ke depan dan kemiringan ekor bebek 16 derajat membantu menahan beban pada tanjakan yang curam.
2) Bak Lantai Rata
Desain lantai rata dengan sedikit kemiringan memfasilitasi kapasitas muatan yang istimewa, jarak buang yang tinggi serta pembuangan yang mulus dan terkontrol.
- Desain lantai rata memberikan karakteristik ketahanan keausan yang konsisten pada bagian belakang bak
- Kemiringan bak 12 derajat ke depan menyediakan kemampuan retensi beban yang baik pada jalan angkut yang dirawat dengan lebih baik
- Baja Brinell 400 pada permukaan menghasilkan ketahanan keausan yang unggul.
3) Baik Desain Khusus Tambang (MSD, Mine Specific Design II)
Bak MSD II yang ringan didasarkan pada desain lantai rata dan disesuaikan untuk memaksimalkan potensi muatan dan meminimalkan biaya per ton. Setiap desain bak MSD II dimulai dengan profil lokasi tambang yang terperinci untuk mengembangkan bak yang sesuai dengan kebutuhan masing-masing tambang.
Dukungan Pelanggan
Dealer Caterpillar memiliki semua yang diperlukan untuk menjaga truk tambang tetap produktif.
• Komitmen Membuat Perbedaan
Dealer Cat menawarkan berbagai solusi, layanan, dan produk yang membantu Anda menghemat biaya, meningkatkan produktivitas, dan mengelola pengoperasian secara lebih efisien. Dukungan yang diberikan lebih dari sekadar suku cadang dan servis. Sejak Anda memilih peralatan Cat sampai saat Anda merekondisi, menukar, atau menjualnya, dukungan yang diberikan oleh dealer Cat membuat perbedaan yang menentukan.
• Kemampuan Dealer
Dealer Cat akan memberikan tingkat dukungan yang Anda butuhkan, dalam skala global. Teknisi ahli dealer memiliki pengetahuan, pengalaman, pelatihan dan alat yang diperlukan untuk menangani kebutuhan perbaikan dan perawatan, kapan dan di mana pun Anda membutuhkannya.
• Dukungan Produk
Dealer Cat meyakini produk yang unggul layak mendapatkan dukungan yang unggul. Ketika sampai di lapangan, produk Cat akan didukung oleh jaringan fasilitas distribusi suku cadang di seluruh dunia, pusat servis di dealer, serta fasilitas pelatihan teknis untuk menjaga peralatan Anda tetap siap bekerja. Pelanggan Cat dapat mengandalkan ketersediaan suku cadang serta bantuan ahli yang tepat waktu dan andal melalui jaringan dealer global, yang siap memenuhi kebutuhan Anda tujuh hari dalam seminggu.
• Dukungan Servis
Setiap bagian dari peralatan Cat dirancang dan dibangun guna mencapai produktivitas dan penghematan pengoperasian yang optimal di sepanjang masa pakainya. Dealer Cat menawarkan berbagai paket servis yang akan memaksimalkan waktu kerja dan keuntungan investasi Anda, termasuk:
1. Program Perawatan Pencegaha
2. Program Diagnostik, seperti Pengambilan Sampel Oli Terjadwal dan Analisis Tekni
3. Opsi Rekondisi dan Rema
4. Perjanjian Dukungan Pelanggan
• Kesadaran Aplikasi
Biaya pengoperasian dan perawatan dipengaruhi oleh banyak faktor yang terkait dengan aplikasi dan lokasi, seperti: kerapatan material, posisi pemuatan, muatan, kemiringan, kecepatan, desain jalan angkut, dan perawatan. Untuk mengoptimalkan biaya total kepemilikan dan produktivitas, dealer Cat dapat memberi Anda pemahaman dasar mengenai pengaruh karakteristik aplikasi dan teknik pengoperasian terhadap biaya perawatan dan pengoperasian.
• Pengoperasian
Dengan produk yang kompleks dewasa ini, operator harus memahami sistem dan teknik pengoperasian alat berat secara menyeluruh guna memaksimalkan efisiensi dan tingkat keuntungan. Dealer Cat Anda dapat mengatur program pelatihan guna meningkatkan produktivitas operator, mengurangi waktu henti, mengurangi biaya pengoperasian, meningkatkan keselamatan, dan meningkatkan keuntungan investasi produk Cat Anda.
• Produk Teknologi
Dealer Cat menawarkan rangkaian produk berteknologi tinggi, seperti sistem monitoring VIMS® dan sistem manajemen informasi MineStar®. Produk tersebut mencakup komunikasi data radio, monitoring dan diagnostik alat berat, manajemen armada, dan perangkat lunak perawatan jalan angkut – semuanya dirancang untuk meningkatkan efisiensi armada, meningkatkan produktivitas, dan menurunkan biaya.
www.cat.com
Untuk informasi selengkapnya mengenai produk, layanan dealer, dan solusi industri Cat, kunjungi webnya CAT www.cat.com.
Ruang Operator
Dirancang secara ergonomis untuk kenyamanan operator, kontrol yang unggul dan produktivitas yang tinggi.
• Tata Letak Ergonomis
Ruang operator 793D memiliki desain yang ergonomis untuk menghasilkan pengendalian alat berat secara total dalam lingkungan yang nyaman, produktif, dan aman. Semua alat kontrol, tuas, sakelar, dan pengukur mudah dijangkau guna memaksimalkan produktivitas serta meminimalkan keletihan operator.
• Kabin yang Senyap
Kabin ROPS/FOPS terpadu dan berperedam suara, dipasang dengan peredaman karet untuk mengisolasi operator dari kebisingan dan getaran guna menghasilkan pengendaraan yang senyap, aman, dan nyaman.
• Bidang Pandang
Dirancang untuk memfasilitasi kemampuan pandang ke sekitar yang sangat baik serta pandangan yang jelas ke jalan angkut, bidang pandang yang besar memungkinkan operator melakukan manuver dengan rasa percaya diri guna menghasilkan produktivitas yang tinggi.
1) Kursi Suspensi Udara dengan Sabuk Penahan Tiga Titik
Kursi suspensi udara yang didesain secara ergonomis dan dapat disetel sepenuhnya dengan sandaran lengan yang dapat disetel memberikan kenyamanan pengendaraan yang optimal. Sabuk pengaman 3-titik yang lebar dan memendek sendiri menahan tubuh dengan aman dan nyaman.
2) Tuas Hoist
Sistem kontrol hoist elektronik empat posisi yang mudah digerakkan dengan kontrol sentuh terpasang di samping kursi operator agar mudah dioperasikan.
3) Pedal Rem Sekunder
Ditempatkan secara tepat di lantai untuk memudahkan pengendalian oleh operator.
4) Sistem Monitoring
Sistem VIMS dilengkapi layar yang mudah dibaca dan keypad input operator yang mudah digunakan untuk mendapatkan informasi status alat berat yang akurat.
5) Kolom Kemudi
Roda kemudi yang nyaman dengan batang kemudi yang miring dan dapat dipanjang-pendekkan menyediakan posisi pengendaraan yang nyaman.
6) Konsol Transmisi
Tuas pemindah gigi yang ergonomis dengan indikator gigi yang dilengkapi lampu latar mengoptimalkan efisiensi.
7) Katup Reset Rem Parkir
Rem parkir tidak boleh dilepas jika sistem udara dikosongkan sampai tombol katup diatur ulang.
8) Kompartemen Penyimpanan
Terletak di bawah kursi pelatih agar lingkungan kerja menjadi aman dan rapi.
9) Kursi Pelatih
Kursi pelatih berukuran penuh dan berpelapis, dilengkapi sandaran punggung, bagian pinggul yang lebar dan ruang untuk punggung, serta sabuk pengaman untuk perjalanan yang aman. Suspensi udara, opsional.
10) Jendela Operator
Jendela operator elektrik dan jendela geser di kursi pelatih menyederhanakan pengoperasian dan tidak menghalangi pandangan.
11) Alat Kontrol Operator
Alat kontrol yang mudah dijangkau untuk lampu belok, lampu jauh, wiper kaca depan intermiten, dan washer kaca depan dirancang untuk menghadirkan efisiensi dan kenyamanan optimal.
12) Heater/AC
Kipas empat kecepatan yang dikendalikan secara elektronik serta sebelas lubang ventilasi menghasilkan sirkulasi udara dengan temperatur terkendali untuk menciptakan lingkungan kerja yang nyaman dalam segala cuaca. Kompresor udara yang lebih kokoh menawarkan ketahanan yang lebih tinggi dan masa pakai yang lebih lama.
• Siap untuk Sistem Komunikasi
Kabin sudah dipasangi konverter listrik, speaker, rangkaian kabel, antena, dan lokasi pemasangan untuk tambahan radio, CCTV, dan sistem MineStar®.
Kemudahan servis
Lebih sedikit waktu yang digunakan untuk perawatan, sehingga lebih banyak waktu di jalan angkut.
• Mudah Diservis
Akses titik servis harian yang mudah menyederhanakan servis dan mengurangi waktu yang digunakan pada prosedur perawatan rutin. Peningkatan kemudahan servis serta interval servis 500 jam dirancang untuk meningkatkan kesiapan dan produktivitas alat berat.
• Platform Perawatan
Menyediakan akses engine, filter udara, tangki hidraulik kemudi, dan ruang baterai.
• Akses di dalam Rangka
Memudahkan dalam mengakses komponen utama untuk menyederhanakan servis dan pelepasan.
• Akses dari Permukaan Tanah
Memudahkan servis tangki, filter, saluran pengurasan, dan pematian engine. Port data VIMS di permukaan tanah memudahkan proses pengunduhan informasi.
• Autolube
Sistem pelumasan otomatis mengurangi waktu perawatan dengan melumasi komponen yang diperlukan secara otomatis dan berkala.
• Pusat Servis Pengisian Cepat
Pusat servis pengisian cepat Wiggins opsional memiliki fitur penggantian bahan bakar dan oli berkecepatan tinggi.
• Sistem Penggantian Oli (ORS, Oil Renewal System)
Sistem manajemen oli engine yang terpasang di alat berat dirancang untuk meningkatkan kesiapan dan produktivitas dengan memperpanjang interval penggantian oli serta mengurangi tenaga dan biaya membuang oli. ORS mengukur dan menginjeksikan oli engine yang sudah digunakan dari karter ke saluran balik bahan bakar engine. Oli baru ditambahkan secara manual sebagai bagian dari perawatan sehari-hari.
• Pengambilan Sampel Oli Terjadwal
Katup pengambilan sampel S•O•SSM mempercepat pengambilan sampel dan keandalan analisis.
• Titik Uji Tekanan
Katup pemutus terletak di sepanjang sistem hidraulik untuk memudahkan pengujian tekanan.
• Filter Udara
Filter udara seal radial mudah diganti, mengurangi waktu yang dibutuhkan untuk perawatan filter udara.
• Konektor Listrik Ber-seal
Konektor listrik diberi seal untuk mencegah debu dan kelembapan. Rangkaian kabel dijalin untuk keamanan. Kabel diberi kode warna untuk memudahkan diagnosis dan perbaikan.
• Cylinder Head
Cylinder head individual dapat dipertukarkan sehingga memudahkan pelepasan dan pemeriksaan visual suku cadang internal.
• Sistem Diagnostik di dalam Alat Berat
Sistem VIMS memeriksa secara terus-menerus semua fungsi dan komponen alat berat yang penting, dan membantu menentukan adanya kesalahan dengan segera untuk mempercepat perbaikan. Sistem kontrol elektronik mempercepat diagnosis kondisi engine serta mencapai perawatan dan perbaikan yang efektif dengan memanfaatkan peralatan servis Electronic Technician (Cat ET).
• Kaca spion
Braket pemasangan spion sisi kiri lebih kokoh dan memudahkan penggantian kaca spion, tanpa perlu membeli unit spion baru. Kaca spion baru bisa digeser masuk dan keluar dari tempatnya, sehingga mengurangi waktu henti dan biaya perawatan.
Keselamatan
Alat berat dan sistem pertambangan Caterpillar dirancang dengan mengutamakan keselamatan.
• Keamanan Produk
Caterpillar telah dan akan terus bersikap proaktif dalam mengembangkan alat berat pertambangan yang memenuhi bahkan melampaui standar keselamatan. Keselamatan merupakan bagian integral dari semua desain alat berat dan sistem.
• Standar SAE dan ISO
Seri 793D dirancang untuk memenuhi banyak standar nasional dan internasional.
• Kabin ROPS Terpadu
Dipasang dengan peredam karet ke rangka utama untuk mengurangi getaran dan kebisingan, struktur ROPS integral dirancang sebagai ekstensi rangka truk. Struktur ROPS/FOPS menyediakan "perlindungan lima sisi" bagi operator.
• Tangga/Akses Keluar Sekunder
Tangga stasioner yang luas memudahkan akses masuk dan keluar dari alat berat. Tangga di sisi kiri alat berat memungkinkan akses sekunder atau akses keluar darurat.
• Sistem Rem
Sistem pengereman empat sudut berpendingin oli menghasilkan pengendalian yang sangat baik dalam kondisi yang licin. Sistem rem servis dan perlambatan diaktifkan oleh tekanan hidraulik termodulasi, sementara fungsi rem sekunder dan parkir diaktifkan oleh pegas dan dilepaskan secara hidraulik. Sistem ini memastikan pengereman jika terjadi kerusakan hidraulik total.
• Sistem Kemudi
Sistem kemudi dengan silinder kembar aksi ganda dirancang untuk menghasilkan kontrol akurat pada semua kondisi pemuatan dan permukaan jalan. Sistem kemudi hidraulik dipisahkan dari sistem hidraulik utama untuk mencegah kontaminasi silang dan panas berlebih dari sumber lain.
• Sakelar Pematian Engine
Sakelar pematian engine sekunder dapat dijangkau dari permukaan tanah.
• Pemutusan Sistem Listrik
Sakelar pemutus baterai, yang terletak tepat di atas bumper depan memfasilitasi penguncian sistem listrik dari permukaan tanah.
• Kebijakan Beban Berlebih
Keselamatan sangat penting untuk mempertahankan produktivitas tertinggi dalam operasi alat berat pertambangan. Kebijakan Beban Berlebih Caterpillar 10/10/20 memastikan bahwa sistem kemudi dan rem memiliki kapasitas yang cukup untuk bekerja dengan baik, bahkan dalam kondisi beban berlebih 20 %.
Fitur Keselamatan Standar
- Permukaan anti-seli
- Sabuk penahan operator tiga titik lebar 75 mm (3 in.) orany
- Spion sudut leba
- Indikator bak dinaikka
- Kabel penahan ba
- Rel pelindun
- Penetral mundur saat membuan
- Tingkat suara interior yang rendah
PERALATAN DAN STANDAR KESELAMATAN
- 793D Peralatan Standar
Pengering Saluran Udara (2)
- Starter Udara, Tipe Bilah
- Alarm, Mundur
- Alternator (105 amp)
- Sistem Pelumasan Otomatis (Lincoln)
- Kontrol Retarder Otomatis
- Baterai, 93 amp-jam, Rendah perawatan, 12-volt (2)
- Grup Pemasangan Bak
- Motor Pelepas Rem untuk Penarikan
Sistem Rem
- Multi cakram berpendingin oli, Depan dan Belakang
- Parkir
- Sekunder, Darurat
Kabin, ROPS
- Indikator Servis Air Cleaner
- AC
- Asbak
- Pemantik Api
- Gantungan Jaket
- Konektor Diagnostik
- Indikator Kerusakan Kontrol Engine Elektrik
- Jendela Elektrik (Hanya Operator)
- Siap Dipasangi Radio Hiburan
- Kaca, Berwarna
- Heater/defroster: 11.070 kCal (43.930 Btu)
- Klakson
- Diisolasi dan Berperedam Suara
- Lampu Penerangan Plafon
- Kaca Spion, Kanan dan Kiri
- Panel Empat Pengukur
- Kursi, Suspensi Udara dengan kompartemen 3 bagian
- Kursi, Penumpang, Tanpa Suspensi
- Sabuk Pengaman, lebar 75 mm (3 in.) memendek sendiri
- Speedometer
- Kemudi, Tambahan Otomatis
- Roda Kemudi, Miring, Berpelapis, Teleskopik
- Kompartemen Penyimpanan
- Sun Visor
- Takometer
- Indikator Gigi Transmisi
- Keypad VIMS
- Pusat Pesan VIMS dengan Pengukur Universal
- Wiper dan Washer Kaca Depan
Pelindung Driveline
- Pembuangan, Sambung Cepat Bantu untuk "Buddy Dumping"
- Sistem Elektrik, 12-volt ke 24-volt
Engine - Engine Diesel Caterpillar 3516B HD EUI
- Air Cleaner dengan Precleaner (2)
- Kontrol Idle Rendah yang Ditingkatkan
- Alat Bantu Start Eter, Otomatis
- Sensor Tekanan Oli Multi-Titik
- Turbocharger (4)/Aftercooler
Sistem Bahan Bakar Pengisian Cepat, Wiggins
Permukaan Tanah
- Pemutus Baterai
- Pematian Engine
- Port Data VIMS (2)
Sistem Penerangan
- Lampu Mundur, Halogen
- Sinyal Arah dan Peringatan Bahaya (Halogen Belakang)
- Lampu Depan Halogen, dengan Dimmer
- Lampu Tangga dan Lampu Dek Servis Sebelah Kiri
- Lampu Stop dan Lampu Belakang (LED)
- Lampu di Bawah Kap
Sistem Penggantian oli, Servis Cepat
Reservoir (Terpisah)
- Rem/Hoist
- Pengemudian/Kipas
- Transmisi/Konverter
* Pelek, Terpasang di Tengah untuk Ban 40.00-R57
* Ejektor Batu
* Kemudi, Sambung Cepat Bantu untuk Penarikan
* Lubang Pengikat
* Kait Penarik, Depan
* Pin Penarik, Belakang
* Sistem Kontrol Traksi
Transmisi
- Power Shift Otomatis, 6 kecepatan
- Pencegah Pemindahan Gigi Saat Bak Naik
- Pengalihan Throttle Terkontrol
- Manajemen Pengubahan Arah
- Kontrol Elektronik dan Pencegah Pemindahan Gigi Turun
- Konverter Torsi Pengunci
- Penghalang Peluncuran Netral
- Sakelar Start Netral, Pencegah Pemindahan Gigi Mundur
- Batas Gigi Teratas yang Dapat Diprogram
- Penetral Mundur selama Pembuangan Beban
* Kunci Pelindung dari Kejahatan
* Sistem Monitoring VIMS® dengan Max Payload Speed Manager.
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